Garden Island Crane MES Business Case

As the subject matter experts in Structural, Mechanical, Electrical control of Complex Materials handling machines (as the Garden Island Crane, is not just a Crane) The “crane” was nearing end of life and required an assessment as a Business Case to determine the future life of the asset.

Undertaking a Safety in Compliance review against AS4324 and subsequent relevant compliance standards to determine the base case for each alternative.

Project NameGarden Island Crane MES Integrity Audits
Client CompanyAustralian Defence Department
Project TypeAsset Integrity Audit and Business Case Development
Project Value$375,000
Project Start and FinishJan 2010 – June 2010
Strategic ObjectiveTo determine the business case for the future servicing of Garden Island using ultra-heavy crane lift services by evaluating the structural and operational integrity of the existing cranes and proposing feasible long-term solutions.
The Challenge / NeedThe cranes at Garden Island were nearing the end of their operational life. The key challenge was to assess and present strategic alternatives for their future use:
Option 1: Demolish and outline the demolition process.
Option 2: Retain and convert into a tourist attraction.
Option 3: Repair and extend operational life by 10 years.
Option 4: Demolish and construct a new crane adjacent to the old structure.
Our Approach– Conducted comprehensive structural and operational integrity audits of the existing crane assets.
– Performed lifecycle cost analyses for each proposed option.
– Engaged with stakeholders to understand operational and strategic needs.
– Developed detailed business cases for each scenario, including financial implications, risks, and operational impacts.
– Provided clear recommendations based on feasibility, risk, and long-term sustainability.
Solution & Key Deliverables– Comprehensive structural and operational integrity audits of cranes.
– Detailed assessment report outlining four strategic options.
– Business case development for each scenario, including cost-benefit analysis and risk assessment.
– Presentation to senior Defence stakeholders with actionable recommendations.
– Clear roadmap for implementing the preferred option based on strategic alignment and feasibility.
Risks and Challenges– Ensuring accurate structural integrity assessments under operational constraints.
– Balancing financial, operational, and historical preservation considerations.
– Addressing stakeholder alignment with differing long-term priorities.
– Managing tight timelines for reporting and presentation of recommendations.
Result / Outcome– Delivered a detailed, actionable business case outlining four strategic options.
– Provided clarity on long-term sustainability, cost, and operational impacts of each option.
– Supported Defence leadership in making informed decisions aligned with strategic objectives.
– Delivered the project on time and within budget with full stakeholder alignment.
Our Value-Added DifferentiatorStrategic Insight: Combined engineering expertise with financial and operational analysis for robust business case development.
Holistic Assessment: Addressed structural, operational, and strategic considerations.
Clear Recommendations: Provided actionable options with clear roadmaps for implementation.
Stakeholder Engagement: Maintained close collaboration with Defence leadership for alignment and transparency.

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TEAM

Design for the design project the team consisted of:

  • 1 x Principal Engineer
  • 5 x Senior Engineers (Structural, Mechanical, Electrical, Instrumentation, Civil
  • 3 x PLC/SCADA Auditors/designers
  • 1 x PM