Collaborating with Delkor, we provided expert design peer reviews, performance assessments, and failure mode analyses for 8m, 12m, and 16m thickeners and clarifiers. Our approach ensured optimal efficiency, structural integrity, and seamless manufacturing support, delivering reliable solutions tailored to meet stringent operational and environmental requirements.
Project Name | Delkor Thickener and Clarifiers (8m, 12m, 16m) |
Client Company | Delkor |
Project Type | Design and Industrial Manufacturing |
Project Value | $1m |
Project Start AND Finish | 2010 – 2010 |
Strategic Objective | To deliver robust design solutions, peer reviews, performance assessments, and manufacturing support to ensure optimal efficiency and reliability in the design and production of thickeners and clarifiers of varying sizes. |
The Challenge / Need | The project required precision engineering and rigorous design reviews to meet stringent operational and environmental requirements. Failure mode assessments were critical to identifying potential weaknesses and ensuring long-term reliability and performance. |
Our Approach | – Conducted comprehensive design peer reviews to validate structural and mechanical integrity. – Performed performance assessments to align designs with operational objectives. – Carried out failure mode and effects analysis (FMEA) to mitigate potential operational risks. – Provided ongoing manufacturing support to address real-time challenges and optimize outputs. |
Solution & Key Deliverables | – Delivered design peer reviews for 8m, 12m, and 16m thickeners and clarifiers. – Provided comprehensive performance assessments and optimization recommendations. – Conducted failure mode assessments to preemptively address operational vulnerabilities. – Supported the manufacturing process to ensure design conformity and quality assurance. |
Risks and Challenges | – Balancing design innovation with manufacturing feasibility. – Ensuring structural integrity and durability across varying sizes and operational conditions. – Aligning with Delkor’s high-performance and operational reliability standards. |
Result / Outcome | – Delivered optimized designs validated through peer reviews. – Enhanced operational efficiency and structural integrity of the thickeners and clarifiers. – Achieved seamless integration between design intent and manufacturing outcomes. |
Our Value-Added Differentiator | – Expertise in design validation, peer reviews, and performance assessments. – Proactive risk management through comprehensive failure mode analysis. – Collaborative approach with Delkor to align design and manufacturing processes effectively. – Delivered reliable, high-performing solutions tailored to unique operational needs. |