The Developing a program of Customer specific Products adapting our AdaptFMS Site Fuel System to all 16 BHPIO sites, exemplify the integration of supplier products, custom-manufactured switchboards, and innovative AdaptMac computer terminals. These Advanced Manufacturing initiatives addressed operational complexities through tailored design, robust project execution, and advanced automation, enhancing fuel management efficiency and reliability across critical mining operations, whilst at all times ensuring the quality of the products exemplified outstanding performance as the typical operating temperatures exceeded 50’C daily.
| Project Name | Program of BHPIO Customised AdaptMac and AdaptIO Device Manufacturing |
|---|---|
| Client Company | FluidIntrel For BHPIO |
| Project Type | Advanced Mining Techology, Industrial Manufacturing, Software Integrated Solutions |
| Project Value | $3,602,025 |
| Project Start AND Finish | 2014 – 2014 |
| Strategic Objective | To design, manufacture, and implement customized AdaptMac and AdaptIO devices, integrating supplier products, custom-manufactured switchboards, and user-friendly computer terminals to optimize operational efficiency and site performance. |
| The Challenge / Need | The project required a seamless integration of supplier motors and pumps, custom mechanical, electrical, and automation switchboards, and uniquely designed AdaptMac computer terminals to provide GUI interfaces for operators in complex mining environments. |
| Our Approach | – Conducted detailed design and engineering workshops with stakeholders. – Integrated supplier-sourced components with custom switchboards. – Designed and manufactured AdaptMac computer terminals with intuitive GUI for operators. – Developed robust quality assurance and commissioning plans. |
| Solution & Key Deliverables | – Fully customized AdaptMac GUI terminals for operator interaction. – Custom-built mechanical, electrical, and automation switchboards. – Integration of supplier motors and pumps into the operational workflow. – Full testing, commissioning, and operator training for all delivered solutions. |
| Risks and Challenges | – Ensuring compatibility between supplier products and custom switchboards. – Achieving high levels of durability and reliability in harsh mining conditions. – Balancing tight project timelines with the complexity of design and manufacturing. |
| Result / Outcome | – Successfully implemented and integrated all systems on-site. – Improved operator interface and real-time monitoring through AdaptMac terminals. – Enhanced site productivity and minimized downtime with optimized systems. |
| Our Value-Added Differentiator | – Expertise in integrating supplier products with bespoke switchboard solutions. – Unique AdaptMac terminal design tailored for operational needs. – Strong project leadership ensuring seamless execution and stakeholder alignment. |
